BPS Framework Modeling & Casting
Professional remote BPS framework design in Exocad, high-precision 3D printing, and metal casting. Get premium dental frameworks delivered worldwide with our end-to-end digital workflow.
Our BPS Framework Services
Complete digital workflow from jaw scans to finished metal frameworks with precision and quality control at every step
CAD Framework Design
Professional BPS framework modeling in Exocad Partial CAD V3.3 with precision engineering for optimal fit and function.
Design Features
- Precision modeling in Exocad Partial CAD V3.3
- Optimal framework design for biomechanics
- Customized based on patient anatomy
- Virtual try-in and adjustment
- Technical thickness optimization
- Professional design validation
High-Precision 3D Printing
Advanced 3D printing with Jet Wax 510 printer at 16μm layer resolution for exceptional surface quality and detail.
Printing Advantages
- Jet Wax 510 with 16μm layer resolution
- Superior surface finish quality
- Minimal post-processing required
- Precise sprue system design in Blender
- Model preparation in Netfabb & Meshmixer
- Quality control at every stage
Professional Metal Casting
High-quality metal casting in professional foundry with premium alloys and strict quality control standards.
Casting Benefits
- Professional foundry casting
- Premium dental alloys (CoCr, titanium)
- Minimal porosity and defects
- Precision fit guaranteed
- Quality inspection and validation
- Worldwide shipping
Our Digital Workflow Process
Streamlined digital workflow from scan to finished framework with quality control at every step
Digital Impressions
You provide digital scans of the patient's jaw. We accept all major scan file formats for seamless integration.
CAD Framework Design
Precision BPS framework modeling in Exocad with optimal biomechanical design and technical thickness control.
3D Printing
High-resolution printing with Jet Wax 510 at 16μm layer thickness for exceptional detail and surface quality.
Metal Casting
Professional foundry casting with premium dental alloys and strict quality control standards.
Quality Control & Shipping
Comprehensive quality inspection, finishing, and worldwide shipping of the finished framework.
Our Work Gallery
See our precision work from digital design to finished metal frameworks
Saddle & Main Connector
Precise modeling of saddle area and main connector in Exocad
Roach Clasp Design
Designing roach clasp for optimal retention and aesthetics
Thickness Verification
Checking framework thickness in Rhinoceros for compliance
Compliance Check
Verifying thickness and pourability requirements for casting
Top View Render
Rendered model from above showing complete framework design
Side View Render
Rendered model from side demonstrating profile and contours
File Preparation
Processing model in Autodesk Netfabb for 3D printing preparation
Wax Model with Sprue
Printed wax model with included casting profit and sprue system
Metal Calculation
Weighing wax model to calculate required metal mass for casting
Casting Profit
Clasp zone with casting profit ensuring proper metal flow
As-Cast Framework
Reverse side of untreated casting showing saddle and connector area
Casting Process
Professional metal casting in progress - photo coming soon
Finished Framework
Completed metal framework ready for polishing - photo coming soon
Our Technical Specifications
Premium equipment and software for exceptional quality and precision
CAD Software
- Primary Design Exocad Partial CAD V3.3
- Sprue Design Blender v5.0
- Model Preparation Autodesk Netfabb Ultimate
- Mesh Editing Meshmixer
3D Printing
- Printer Model Jet Wax 510
- Layer Thickness 16μm (0.016mm)
- Resolution XY: 1200 DPI
- Material Castable Dental Wax
Casting Process
- Alloys CoCr, Titanium
- Casting Method Centrifugal Casting
- Porosity Control Pressure/Vacuum
- Quality Standard ISO 13485
Framework Thickness Specifications
| Framework Component | Minimum Thickness | Optimal Thickness | Maximum Thickness | Notes |
|---|---|---|---|---|
| Major Connector | 0.8 mm | 1.0 - 1.2 mm | 1.5 mm | Uniform thickness for rigidity |
| Minor Connector | 0.7 mm | 0.8 - 1.0 mm | 1.2 mm | Sufficient for stress distribution |
| Clasp Arms | 0.6 mm | 0.8 - 1.0 mm | 1.2 mm | Flexible yet durable |
| Occlusal Rests | 1.0 mm | 1.2 - 1.5 mm | 2.0 mm | Sufficient for occlusal forces |
| Lingual Bar | 1.5 mm | 2.0 - 2.5 mm | 3.0 mm | Half-pear shape for strength |
Ready for Precision BPS Frameworks?
Start your remote BPS framework project today. Upload your scans and receive a quote within 24 hours.